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The standard fabrication method was “Gate First”. In this method:
Gate Dielectric+Gate Electrode were laid first;
Source and Drain implanted;
Silicon is annealed to repair the damages that occurred during ion-implantation. High Temperature
became a problem for the new technology of HK-MG. So “Gate Last” technology was adopted which circumvented the annealing problem. This led to a paradigm shift in late 2004.
The new flow process was 45nm technology with High k + Metal Gate using Gate-Last strategy. Using this flow process in January 2006, 153Mb SRAM with 1 billion CMOS was built. Leakage gate current was reduced by a factor of 10. But there was sub-threshold leakage.
Scaling had reduced Threshold Voltage but reduced V Th led to increased sub-threshold leakage which defeated the nanoWatt-logic objective. Each new generation of scaled down transistor would increase I ON by about 30% but would lead to I sub-threshold increase by 3-Fold. So at ULSI level, power efficiency and low leakage would be at premium rather than speed.
Table 9.The options at 45nm HK-MG CMOS Technology
Option 1 | Option 2 | |
Oxide thickness | 13Aº | 26Aº |
I ON | 25% increase | No increase |
I sub-threshold | No increase | 1/5 I sub |
V Thres | Same as before | Increased threshold |
The CMOS circuits are built between these two extremes.
PENRYN dual-core µP has 410mCMOS and PENRYN quad-core µP has 820 m CMOS. These are optimized for mobile applications, desk-top computers, 64-bit workstations and server applications.
IV.1.7.Mobility enhancement in strained Silicon.
[Mobility Enhancement, the next vector to extend Moore’s Law, Nidhi Mohata&Scott E. Thompson, IEEE Circuits&Devices Magazine, September/October 2005, pp.18-23]
Geometric Scaling has been driving IC Industry till date. Since 90-nm Technology generation was introduced, off-state leakage current and power density have made scaling a difficult and challenging job. New scaling vectors were adopted to meet this challenge. At 90-nm generation, mobility enhancement through uniaxial process-induced strained Si has emerged as the next scaling vector.
The theoretical formulations of carriers in 2-D inversion layer just below the insulator Gate:
where τ is the mean free time between two consecutive scatterings;
1/τ = scattering rate;
m * is the conducting electron effective mass.
Under strain, both m * and scattering rate reduce leading to enhanced mobility.
Uniaxial stress always provide higher current enhancement(1.46mA/µm and 0.88mA/µm for n-channel and p-channel respectively) as compared to that produced by biaxial stress(0.85mA/µm and 0.45mA/µm for n-channel and p-channel respectively). Hence in state of art technologies, Industries have adopted uniaxial stress. There are three state-of-art techniques:
FUTURE DIRECTIONS OF IC INDUSTRIES.
In the future we hope to go from 45nm technology to 32nm technology to 22nm technology to 16nm technology. The demand for high-speed transistors is increasing with the band-width required for telecommunication systems. Combining aggressive vertical scaling with reduced device parasitic, it has been possible to achieve 210GHz at room temperature using SiGe:C HBT Technology [“ A 210-GHz f T SiGe HBT with a non-self-aligned structure”, Jeng, Jagannathan et al, IEEE ED Letters, Vol.22, No.11, Nov 2001] . Safe operating voltage measured is reasonable.
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