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The pedal unit was complete but badly corroded ( [link] ). It was decided to disassemble the unit, clean and powder coat all the components. After media blasting the individual components were powder coated by Custom Coatings. [link] and [link] show the various components after powder coating.

The pedal unit: throttle (A), brake (B), and clutch (C).
Cleaned and powder coated pedal bracket.
Cleaned and powder coated pedals: clutch (A), brake (B), and throttle (C).

Since the clutch and brake pedals rotate on the shafts of the pedal unit it is important to mask not only the shafts on the bracket (see [link] ), but also inside of the pivot holes in the pedals (see [link] ). In a similar manner, the throttle pedal pivots on a bolt (see [link] ); the inside of the pivot hole must be masked during powder coating. The final assembled pedal unit is shown in [link] .

Attachment of the throttle pedal.
View of the reassembled powder coated pedal unit: clutch (A), brake (B), and throttle (C).

Resources

  • Custom Coatings, 16219 Dundee, Cypress, TX 77429, USA. Tel: +1 281 813 0119.

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Source:  OpenStax, Lotus seven s4 (type 60): design, restoration, and maintenance. OpenStax CNX. Jun 07, 2013 Download for free at http://cnx.org/content/col11418/1.19
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