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Of the various means for nanotube synthesis, the chemical processes show the greatest promise for industrial scale deposition in terms of its price/unit ratio. There are additional advantages to the VLS growth, which unlike the other methods is capable of growing nanotubes directly on a desired substrate. The growth sites are controllable by careful deposition of the catalyst. Additionally, no other growth methods have been developed to produce vertically aligned SWNTs.

Chemical functionalization of carbon nanotubes

The limitation of using carbon nanotubes in any practical applications has been its solubility; for example SWNTs have little to no solubility in most solvent due to the aggregation of the tubes. Aggregation/roping of nanotubes occurs as a result of the high van der Waals binding energy of ca . 500 eV per mm of tube contact. The van der Waals force between the tubes is so great, that it take tremendous energy to pry them apart, making it very to make combination of nanotubes with other materials such as in composite applications. The functionalization of nanotubes, i.e., the attachment of “chemical functional groups” provides the path to overcome these barriers. Functionalization can improve solubility as well as processibility, and has been used to align the properties of nanotubes to those of other materials. The clearest example of this is the ability to solubilize nanotubes in a variety of solvents, including water. It is important when discussing functionalization that a distinction is made between covalent and non-covalent functionalization.

Current methods for solubilizing nanotubes without covalent functionalization include highly aromatic solvents, super acids, polymers, or surfactants. Non-covalent “functionalization” is generally on the concept of supramolecular interactions between the SWNT and some macromolecule as a result of various adsorption forces, such as van der Waals’ and π-stacking interactions. The chemical speciation of the nanotube itself is not altered as a result of the interaction. In contrast, covalent functionalization relies on the chemical reaction at either the sidewall or end of the SWNT. As may be expected the high aspect ratio of nanotubes means that sidewall functionalization is much more important than the functionalization of the cap. Direct covalent sidewall functionalization is associated with a change of hybridization from sp 2 to sp 2 and a simultaneous loss of conjugation. An alternative approach to covalent functionalization involves the reaction of defects present (or generated) in the structure of the nanotube. Defect sites can be the open ends and holes in the sidewalls, and pentagon and heptagon irregularities in the hexagon graphene framework (often associated with bends in the tubes). All these functionalizations are exohedral derivatizations. Taking the hollow structure of nanotubes into consideration, endohedral functionalization of SWNTs is possible, i.e., the filling of the tubes with atoms or small molecules. It is important to note that covalent functionalization methods have one problem in common: extensive covalent functionalization modifies SWNT properties by disrupting the continuous π–system of SWNTs.

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Source:  OpenStax, Nanomaterials and nanotechnology. OpenStax CNX. May 07, 2014 Download for free at http://legacy.cnx.org/content/col10700/1.13
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